Structural fire protection

Intumescent paint & coatings for structural steel

Steel protected to the fire-resistance period your fire strategy asks for, evidenced before cover-up and handed over with a complete evidence pack.

BM TRADA Q-Mark certified firestopping installer · Greater London & the M4 corridor

Third-party certified & accredited

BM TRADA Q-Mark — Fire Stopping Installation certification
5+Years trading
~50%Bid win rate, 54 firms
15Year record retention

Landmark London projects: The Gherkin Olympic Park Grosvenor Square

What you get

Specified per member, proved per member

Send the steel schedule and the fire strategy. You get a thickness against every member, and a record that shows what actually went on.

Structural steel ceiling beam protected with intumescent paint, with red sprinkler pipes and a metal deck soffit above.
01

Periods from the fire strategy

Required periods taken from the strategy, not assumed from the storey. Transfer structure can require separate checking.

02

Section factors taken off

Every member's Hp/A read off the steel schedule, with the correct three or four-sided exposure for how it sits.

03

Thickness set per member

The system's assessment gives the thickness for that section factor and period. A slender beam and a heavy column differ.

04

Applied, gauged, recorded

Readings logged against the member reference before anything is boxed in or the ceiling closes the soffit.

The deliverable

The dry film thickness record

Not a certificate saying the work was done. A member-by-member record of what was specified against what was measured on the steel.

Steel protection schedule — DFT record
Member · Section factor · Period · Specified · Measured
Recorded before cover-up

Scroll for specified and measured thickness →

MemberElementExposure Section factor Hp/A PeriodSpecifiedMeasured
UC 305×305×137Column4-sided76 m⁻¹90 min1.10 mm1.18 mm
UB 457×191×67Beam3-sided172 m⁻¹90 min2.35 mm2.44 mm
UB 610×229×101Beam3-sided137 m⁻¹90 min1.86 mm1.91 mm
UC 203×203×46Column4-sided152 m⁻¹60 min1.02 mm1.09 mm
SHS 200×200×10Bracing4-sided105 m⁻¹60 min0.78 mm0.84 mm
Illustrative example of the record format. Values on your project come from your fire strategy, your steel schedule and the assessment for the system specified.

Client feedback and enquiry

Their attention to detail and commitment to ensuring the project was completed on time and within budget was impressive.
PS
Phillip SmithCommercial firestopping project

Not sure the steel package is covered?

Send the schedule and we will tell you what is specified, what is missing and where boarding is the better answer.

Request an intumescent quote
The specification choice

Coating or boarding?

Both achieve a fire-resistance period. They differ on appearance, programme position and how easily the finished work can be checked.

Reactive protection

Intumescent coating

Sprayed or applied to the profile, then topcoated. The steelwork stays visible as steelwork.

  • Keeps the section profile — the usual choice on exposed steel
  • Thickness set per member, not one blanket depth
  • Can be shop-applied off site to protect the programme
  • Finished thickness is measurable, so it can be verified later
Non-reactive protection

Board encasement

Rigid boards fixed around the member to form a box. The steel is enclosed rather than coated.

  • Boxes the section — fine where the steel is concealed anyway
  • Less sensitive to site conditions during installation
  • Often pragmatic for complex junctions and long periods
  • Takes up more space, which matters in tight risers
Why it matters

Steel does not burn. It softens.

Intumescent paint is a reactive coating: it stays thin at room temperature, then swells into an insulating char once a fire heats it, slowing a steel member's temperature rise so it holds its strength for the period the fire strategy asks for. As a member heats through a fire its strength falls away, and design works to a limiting temperature based on how hard that member is working. Unprotected, an exposed beam can reach that limit well inside the period the building has to stand up for. That is a structural fire-resistance question, separate from the compartmentation lines that stop a fire spreading between rooms and floors.

On site this goes by several names. Some ask for intumescent painting, because the material goes on like paint; others want intumescent spraying, or an intumescent paint contractor who can quote the whole frame. Search for intumescent painting contractors or steel fire protection specialists and you are usually looking for the same trade. The industry shorthand for the material itself is intumescents. Skyline records the work as Intumescent Coatings, because a tested system assessed under the EN 13381 series is what actually gets specified, applied and measured against each member, not a paint job.

The commercial risk is quieter. Coatings get priced off a schedule, and undocumented application creates risk once it is covered by ceilings. Then the fire engineer asks which system went on which member, and to what thickness. A delivery note is not an answer, and protection that cannot be evidenced becomes fire remedial works rather than a straightforward sign-off. On a higher-risk building that record has to survive into the golden thread and still hold up years later, long after the people who did the work have moved on.

Common questions

Intumescent coatings, answered

How thick does intumescent coating need to be?

There is no single answer. Thickness comes from each member's section factor and the required period, using the assessment for that system. A single figure quoted across a whole frame should be checked against the member-level take-off, unless the system's assessed specification is genuinely uniform for that project.

Can it be applied off site?

Often, yes. Shop application under controlled conditions takes the work off the critical path and gives a more consistent finish, with transport and erection damage made good on site. It needs agreeing early.

Do you cover our project area?

Greater London and the Thames Valley / M4 corridor, including Reading, Henley, Newbury, Maidenhead, Windsor, Slough, Oxford, Swindon and Watford. If you sit at the edge of that area, call and ask.

Related

Read next

Talk to a specialist

Send us the steel schedule

Send the schedule and the fire strategy. You get section factors, periods and a priced thickness against every member. Where boarding is the better answer, we will say so. BM TRADA Q-Mark certified · experience on The Gherkin, Grosvenor Square & Olympic Park.